Electric bikes
Electric motorcycles
Electric scooters
Tooling manufacturing
TOOLING MANUFACTURING
Mold manufacturing encompasses several key steps, including material selection, processing, assembly and adjustment, as well as trial runs and surface treatment. First, choosing the appropriate materials is crucial to ensure the mold has sufficient strength and durability. Next, precision processing techniques are employed to ensure all dimensions and tolerances meet specifications. During the assembly and adjustment phase, careful calibration of components is necessary to ensure smooth operation. Finally, trial runs validate mold performance, and necessary surface treatments are applied to enhance wear resistance and product quality.
Selection of mold materials
The choice of mold materials is crucial, depending on the usage environment and lifespan requirements. Materials that are wear-resistant, corrosion-resistant, and heat-resistant are essential. Commonly used high-strength, wear-resistant steels, such as P20, H13, or S136, ensure the durability and precision of the molds.
Mold processing
Precision equipment is used to turn the design into actual mold parts. CNC machining offers high precision and automation for cutting and shaping complex forms. EDM is used for processing hard materials, creating precise shapes in conductive materials. Grinding and polishing refine the surface finish and smoothness of the mold.
Mold assembly and debugging
Check all mold functions to ensure dimensions and shapes match the design. Ensure the precise fit of all parts, adjusting the parting line and other key areas as needed. After assembly, conduct manual inspections and adjustments to ensure smooth mold operation and demolding. Optimize features like the gating system and cooling based on results to achieve desired production outcomes.
Mold trial (Injection molding machine)
Before full production, conduct mold trials to verify performance and product quality. Check that the product dimensions and shape align with the design. Based on trial results, make necessary adjustments to the mold, such as improving the gating system or cooling, to meet production requirements.
Mold surface treatment
Surface treatments like fine textures or patterns enhance the product’s appearance, feel, and functionality, such as anti-slip, wear resistance, and reduced reflection. Techniques include chemical etching, laser engraving, and mechanical embossing. These treatments improve the product’s visual and tactile experience, add value, and extend the mold’s durability and lifespan.
International Awards: Recognized with Over 15 International Innovation Awards
PXID has received more than 15 distinguished international innovation awards, highlighting its exceptional design capabilities and creative achievements on the global stage. These accolades affirm PXID's leadership in product innovation and design excellence.
Patent Certificates: Holder of Multiple Domestic and International Patents
PXID has secured numerous patents across various countries, showcasing its dedication to cutting-edge technology and intellectual property development. These patents reinforce PXID's commitment to innovation and its ability to offer unique, proprietary solutions to the market.
Transform Your Riding Experience
Whether you're navigating city streets or enjoying a leisurely ride, we provide innovative solutions that make every journey smoother, faster, and more enjoyable.
