China 39 Manufacturer and Supplier

Manual

Magnesium Alloy Integrated Frame

Combining multiple components into a single die-cast structure streamlines production,

reduces assembly and welding steps, shortens production time, and lowers manufacturing costs.

Frame Stress Analysis and Optimization

Using modern numerical methods such as finite element analysis (FEA), we accurately simulate the frame’s stress distribution under varying loads. This allows for optimized frame design, strengthening specific areas, adjusting materials, or improving connections to enhance load-bearing capacity and lifespan.Ultimately, it achieves a balance between lightweight construction and high strength, enhancing vehicle performance and safety.

Integrated Die-Casting Process for Magnesium Alloy

This process minimizes welding defects and reduces stress concentration at connection points,

improving the frame’s overall strength and rigidity.

Tooling manufacturing and assembly process

The integrated manufacturing and assembly process encompasses the entire chain from mold design and manufacturing, precision part processing, and quality inspection to prototype assembly, functional testing, and optimization, ensuring product performance and quality.

Mold design and manufacturing

Precise design of frame and plastic component molds, ensuring high standards in mold production and inspection.

Parts processing

Precision frame processing through CNC and die-casting techniques, with plastic component injection molding and quality inspection of all parts.

Prototype assembly

Initial prototype assembly, functional testing, and inspection, followed by adjustments and optimization to meet overall performance standards.

48 Volt battery

The 48V battery system provides an efficient and safe power solution for electric bicycles. Its high energy density and long-lasting power make daily use more convenient and reliable.

DMHC controller

A custom twelve-MOS controller system has been developed per client specifications, featuring stall protection, an integrated lighting module, and fully potted encapsulation.

Rated voltage 48V, current limit value 25+1A, static undervoltage protection value 40+1V

HENTACH motor

The HENTACH motor, featuring a patented plastic-steel rim, combines high efficiency with powerful driving force and excellent acceleration. Innovative material selection reduces weight while enhancing durability.

Motor: 48V 1200W, 115N.M Rated efficiency of 78%

Dutch spoke weaving machine

PXID High-Efficiency Automatic Spoke Wheel Production Equipment: This automated system weaves and precisely positions each spoke, facilitating large-scale custom production. With high efficiency and precision, it simplifies complex processes, accelerates production, and reduces labor costs.

Customized instrument interface

The customized instrument interface provides an intuitive user experience and real-time data monitoring, designed to improve safety and convenience for drivers, allowing them to easily monitor vehicle status.

Brand packaging design

Comprehensive packaging design, from body paint and tags to labeling and interior and exterior packaging, fully reflects brand image and product quality.

Quality testing laboratory

The quality testing laboratory, equipped with advanced testing equipment, conducts a series of pre-production tests to ensure each product meets strict quality standards. Extensive testing processes guarantee reliability in performance and safety.

Parts preparation

Ensuring all components are readily available, preventing production delays. An efficient inventory management system enhances supply chain flexibility and responsiveness.

Semi-automated assembly line

The semi-automated assembly line, with the introduction of smart equipment, improves production efficiency and precision, enhances product consistency and quality control.

Mass production and delivery

Through strict quality control and efficient production processes, each step is meticulously executed to deliver high-quality products to market.

Service Q&A

Q: What one-stop ODM services does PXID offer?

A: Industrial design, mechanical design, prototype production, tooling design, tooling manufacturing, frame manufacturing, testing laboratory, and mass production.

Q: How does PXID ensure innovation in the design process?

A: Innovation is a key challenge in design. Designers can broaden their perspectives and gain inspiration by continuously learning, staying updated on industry trends and technological advancements, and combining these insights with practical experience to bring products to production.

Q: What are the objectives of production process design?

A: Objectives typically include increasing production efficiency, reducing costs, ensuring product quality, shortening production cycles, enhancing flexibility, and ensuring compliance with regulations. Specific goals may vary based on product type, market demand, and company strategy.

Q: How is quality control ensured in the production process?

A: Quality control should be implemented throughout the entire production process, from raw material inspection to in-process checks, finished product testing, and quality audits. PXID has established a stringent quality management system, earning ISO 9001 certification.

CORE SERVICES

Electric bikes

Electric motorcycles

Electric scooters

Fat Tire Electric Bike

Design

Manufacture

Production